We are established with very large manufacturing space , using Natural Gas as our primary Clean-fuel for manufacturing high quality products and ample of storage space is available for raw materials over the storage silos as well as finished products.
Gibraltar can turn out production at extremely high rates, our production programs are flexible enough to accommodate customers with all requirements , if found economically viable in production operation.
Production & Process facilities
Achieving a production process in which quality is the fundamental factor is the ultimate objective of the people working in the Production Department.
Our manufacturing facility includes well designed Spanish technology Tilting type Continuous Furnaces as well as Rotary Furnaces which works on higher temperatures fired by Clean Fuel Natural Gas which ensures best quality without contaminations and also helps in pollution free environment. Furnaces are well automated and temperatures are electronically controlled.
We have other auxiliary facilities like Ball mill for captive grinding purpose, shuttle kiln for calcination process, etc. that supports us for using most economical raw materials
Quality control is maintained all over the production process at different stages right from the procurement of raw materials till the finished product.
Today frit manufacturers are faced with the need for greater product quality to better compete and to improve the bottom line of achieving quality with consistency. A batch house is the starting point for improving overall plant performance.
Accordingly the process of repetitive weighing and batching process is fully automated with latest technology and works on SCADA based system which helps in achieving consistency in our product quality . An efficient batch plant supplying high quality mixed raw materials is the key to producing high quality glass from the furnace.
Gibraltar 's management is strongly committed to achieving the objective of providing our customers with the most personalized possible solutions in accordance with their needs and interests. For this reason, we have recently made a significant investment in improving our installations and technological equipment.
• Pilot plant with Continuous and Rotary Furnaces,
• Electric powered furnaces.
• Fast firing roller type laboratory kiln
• Auto Clave, Small capacity blenders, Pot-mills,
• Flame photometer, etc…
Throughout this period of continuous manufacturing operation Gibraltar Glass & Ceramics has developed many type of Glass Frit for Wall Tiles , Floor Tiles, Porcelain tiles, and for decorative tiles thereby setting up a reputation for innovative and sound manufacturing practice. This has been possible only due to active support of our esteemed customers and our technical team.
Frit is a glassy material of a specific theoretical composition. *ASTM C242 defines frit as a product made by quenching and breaking up a glass of a specific composition, used customarily as a component of a glaze, body, or porcelain enamel. Read More ...